Single/Double Layer Acid Resistant Ceramic Ball Arch Packing Support Structure for Sulfuric Acid Tower

• Material: Ceramic
• Structure Feature: Ball
• Type: Random Packing
• Usage: Chemical Engineering, Chemical Industry Product
• Effect: Support Media
• Source: Particle
• Model NO.: BS-CCA
• Transport Package: Plastic Woven Bag
• Specification: 1M3
• Trademark: Bestn
• Origin: China
• HS Code: 6909110000
• Production Capacity: 5000kg/Month

Product Description

Ceramic ball arches are also known as ceramic ball arches or acid resistant ceramic ball arches, mainly because they are finely processed using acid resistant chemical ceramic formulas. Selected natural raw materials are carefully designed through a series of process operations such as formula design, ball milling, mud refining, mold design, and so on. The spherical arch produced has a neat and beautiful appearance, and the specifications and dimensions meet the installation requirements of the tower body.

 

Ceramic ball arch type is a new type of support structure for sulfuric acid drying and absorption tower fillers, and its design principle is mainly based on the support of the arch bridge structure. Compared with the old structure, it has the characteristics of uniform gas distribution, high mechanical strength, large safety factor, good stability, strong corrosion resistance, convenient construction, and long service life. Ceramic ball arches are mainly used as support structures for fillers in drying towers and absorption towers in chemical and sulfuric acid manufacturing equipment. It is also an ideal material for anti-corrosion of industrial facilities and one of the high-efficiency tower fillers.

 

 

Project	Unit	Index	Standard
Proportion	g/cm3	2.3-2.6	ZBG94003-86
Water absorption rate	%	<0.2	GB8488-87
Bending strength	Mpa	≥45	GB8488-87
Compressive strength	Mpa	≥200	ZBG94003-86
Thermal stability	350-20°C	Three times without cracking	GB8488-87
Comprehensive opening rate	%	≥65
Specifications	m	≤8.3
Acid resistance	%	>98.8	DIN
Alkali resistance	%	>87	DIN
Bending error	%	<0.5	DIN

Chemical composition	SiO2	Al2O3	K2O	Na2O	MgO	Fe2O	Acid resistance
Index	69.8	22.5	0.95	0.82	0.12	0.49	99.8%

There are two types of acid resistant ceramic ball arches: single layer and double layer. Common specifications include 1.5m, 2m, 2.5m, 3m, 3.5m, 4m, 4.5m, 5m, 5.5m, 6m, 6.5m, and 7m, which can be customized according to the actual tower diameter.

1. The gas distribution is uniform.
2. High mechanical strength.
3. High safety factor.
4. Good stability.
5. Strong corrosion resistance.
6. And the construction is convenient.
7. Long service life.

Product  structure:
1.Arch brick The main structural part of a spherical arch is a ceramic tile in the shape of an 'I-shaped' shape, so it is also commonly known as an 'I-shaped brick'.
2.Arch foot brick The lower component of a spherical arch is a ceramic tile with a triangular or trapezoidal shape at the bottom.
3.Arch core The middle component of the spherical arch is a conical structure with a cross shaped shape inside.

Ceramic ball arches are ideal materials and efficient tower fillers for corrosion prevention in industrial facilities such as coking and sulfuric acid production (such as smelting tail gas to produce acid, pyrite to produce acid, and sulfur to produce acid), as well as in fertilizer, smelting, light industry, petrochemical, and other industries.