| Customization: | Available |
|---|---|
| Application: | Refractory, Structure Ceramic, Industrial Ceramic |
| Type: | Refractory Material |
|
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Ceramic foam filter is just developed as a new type of molten metal filters to decrease casting flaw in recent years. It is made from high quality ceramic materials, whose main components are Al2O3, Sic, ZrO2, MgO etc. Ceramic Foam Filter has the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. With the distributing pores net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less and the cast quality becomes much better.
We can supply ceramic foam filters are as follows:
1. Silicon Carbide Ceramic Foam Filter is applied to purge and filter solution of ductile iron casting, grey iron and other iron casting.
2. Zirconia Ceramic Foam Filter is applied to purge and filter solution of steel high temperature metal such as steel alloy stainless steel etc.
3. Alumina Ceramic Foam Filter is applied to purge and filter solution of aluminium and aluminium alloys.
1.Structure: three-dimensional network structure, smooth rectification and filling
The upper, middle and lower three-dimensional network has no blocked holes, no blind holes, reducing eddy current, flocculation laminar flow, and stable filling
2.Filtration: Labyrinth channel, efficient mechanical slag blocking
There are microscopic gaps, strong adsorption of slag, effective filtration, oxide inclusions, slag and other large impurities
3.Performance: Large internal specific surface area of the filter
The grout is sufficient and without blind holes, forming a complete multidimensional, three-dimensional channel of pore reinforcement, absorbing micro-inclusions
| Type | Alumina CFF | Silicon carbide CFF | Zirconia CFF | Magnesia CFF | ||
| Material | Al2O3 | Sic | ZrO2 | MgO | ||
| Applied temperature | ≤1200celsius degree | ≤1500celsius degree | ≤1700celsius degree | ≤1100celsius degree | ||
| Color | White | Grey black | Yellow | Yellow | ||
| Bulk Density | 0.35~0.55g/cm3 | 0.45~0.65g/cm3 | 1~1.5g/cm3 | 0.5~0.7g/cm3 | ||
| Bore Density | 10~60PPI | 10~60PPI | 10~60PPI | 10-60ppi | ||
| Porosity | 80~90% | 80~90% | 80~90% | 80-90% | ||
| Bending Strength | 0.6Mpa | 0.8Mpa | 0.8-1.0Mpa | 0.6Mpa | ||
| Compression Strength | ≥0.8Mpa | ≥1.0Mpa | ≥1.5Mpa | ≥0.8Mpa | ||
| Thermal Shock Resistance | Not break after 6 times thermal shock testing | |||||
| (1100celsius degree ~ Room Temperature) | ||||||
| Application | Molten Aluminum and Alloy | Molten Iron and Alloy | Molten Stainless Steel, Alloy and other metal in precision molding | Molten magnesium and its alloys | ||
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Square shape
|
Ductile cast iron
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Ash cast iron/copper-aluminum castings
|
Ductile cast iron
|
Ash cast iron/copper-aluminum castings
|
Ductile cast iron
|
|
40*40*22
|
32
|
64
|
3
|
4
|
25
|
|
50*50*22
|
50
|
100
|
4
|
6
|
35
|
|
60*60*22
|
72
|
144
|
5
|
8
|
50
|
|
75*50*22
|
75
|
150
|
6
|
9
|
75
|
|
100*50*22
|
100
|
200
|
8
|
12
|
100
|
|
75*75*22
|
110
|
220
|
9
|
14
|
120
|
|
80*80*22
|
150
|
300
|
12
|
18
|
140
|
|
100*100*22
|
200
|
400
|
16
|
24
|
190
|
|
150*100*22
|
300
|
600
|
24
|
36
|
230
|
|
150*150*22
|
450
|
900
|
36
|
54
|
350
|
|
Round shape
|
Ductile cast iron
|
Ash cast iron/copper-aluminum castings
|
Ductile cast iron
|
Ash cast iron/
copper-aluminum castings |
|
Φ40*22
|
25
|
50
|
2
|
3.5
|
|
Φ50*22
|
35
|
70
|
3
|
4.5
|
|
Φ60*22
|
50
|
100
|
4.2
|
6.5
|
|
Φ70*22
|
75
|
150
|
5.5
|
8.8
|
|
Φ80*22
|
100
|
200
|
7.2
|
11
|
|
Φ90*22
|
120
|
240
|
9
|
14
|
|
Φ100*22
|
140
|
280
|
11
|
17
|
|
Φ110*22
|
190
|
380
|
13
|
20
|
|
Φ120*22
|
230
|
460
|
16
|
25
|
|
Φ150*22
|
350
|
700
|
25
|
30
|
|
L * W * T / Diameter *thick (mm)
|
Filter capacity (kg)
|
The pouring flow (kg/s) direct channel is 300mm high
|
||
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High degree of deoxygenation
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Low degree of deoxygenation
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Carbon-based steel castings
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Stainless steel casting pieces
|
|
|
50Dx20
|
30
|
90
|
2.0
|
3.0
|
|
70Dx25
|
60
|
175
|
3.8
|
5.7
|
|
90Dx25
|
95
|
285
|
6.4
|
9.5
|
|
125Dx30
|
185
|
550
|
12.2
|
18.4
|
|
150Dx30
|
265
|
795
|
17.7
|
26.5
|
|
50x50x20
|
35
|
110
|
2.5
|
3.7
|
|
50x75x25
|
55
|
170
|
3.7
|
5.6
|
|
75x75x25
|
85
|
255
|
5.6
|
8.4
|
|
100x100x25
|
150
|
450
|
10.0
|
15.0
|
|
125x125x30
|
235
|
700
|
15.6
|
23.4
|
|
150x150x30
|
340
|
1010
|
22.5
|
33.7
|
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